this paper presents a new arc starter circuit that is usable in manual metal arc welding (mma) power supplies. the proposed circuit uses an auxiliary circuit and a series coupling transformer for adding high frequency spikes to output dc voltage during arc striking. the proposed circuit is usable in inverter based arc welding supplies and it could result in a decrease of weigh, volume and expen...

This paper investigates the dynamic behavior of Gas Metal Arc Welding (GMAW) process for two types of power supplies –inverter and rectifier- for short circuit transfer mode. The large ripples on the rectifier power source are able to perturb the metal transfer mode. In this experimental work some operating points in the short circuit mode have been selected using an automatic pipeline welding ...

There are a lot of interference sources in the system of the arc welding inverter power. In this paper, a small-signal model which was built by the method of statespace average was quoted. A control system which comprised an interference of load resistance and an interference of power supply fluctuation was built. A H2/H∞ state -feedback controller was designed in the method of LMI. The simulat...

Flux cored arc welding (FCAW) is applied due to its remarkable results and advantages (high productivity, joint quality etc) in various fields (industrial construction, naval, chemistry, petrochemistry etc.). FCAW disadvantages, mainly the emission of pollutants, can be counteracted by their rigorous control and local forced ventilation in the production. Control measures that can be used for m...

Gas tungsten arc welding (GTAW), also known as tungsten inert gas (TIG) welding, is an arc welding process that uses a nonconsumable tungsten electrode to produce the weld. The weld area is protected from atmospheric contamination by a shielding gas (usually an inert gas such as argon), and a filler metal is normally used, though some welds, known as autogenous welds, do not require it. A const...

To develop a method for the early diagnosis of health damage due to arc welding, we measured serum ferritin in 96 general employees and 320 arc welders in Company A. A positive correlation was observed between age and the serum ferritin level in the young group (age, 20 44 years) among the general employees. The mean serum ferritin level in the general employees was 119 ± 56 ng/ml. When the mea...

The ethernet technology is used in multi-arc submerged arc welding systems communicate with each other. The structure of twin-arc high-speed SAW (Submerged arc welding) equipments based on Ethernet is proposed. The welding equipment technical requirement for Ethernet is discussed. The crucial implementations of Ethernet TCP / IP in the welding equipment is presented including designs of ARM (Ad...

Submerged Arc welding process is automated and semiautomated high deposition down hand welding process not vertical or over welding process, The fundamental difference of this welding process is that the Arc is not visible it is submerged into the flux. Weldment is fully submerged the heat loss is minimum and the thermal efficiency is very high up to 80-90%. A constant power sources and control...

This paper develops an automatic welding control scheme for alternating current shielded metal arc welding (SMAW) system. A mathematical model of the welding control system is derived and the system parameters identified. An adaptive sliding mode controller is designed to estimate the bound of the system uncertainties and to modulate the electrode feed rate in such a way that the desired arc le...

Introduction Balancing mechanisms Application on TIG welding Paralleling IR standard speed IGBTs Full Bridge Inverter Power circuit Half-Bridge Inverter Output inverter stages Transient voltage and output rectifier Multi-process welding Advantages of paralleling IGBTs Mounting instructions Current and temperature unbalance ESD and correct handling Thermal runaway Discrete devices approach Concl...